Overview

Quality Inspector Jobs in Horicon, WI at Confidential

Summary

Perform incoming, in-process, and final inspection of electronic components, materials, and finished assemblies to verify conformance to customer, engineering, and workmanship requirements before product is released and shipped. Design, generate, and apply product labeling that supports accurate identification and traceability.

Essential Duties and Responsibilities:

Incoming Inspection

  • Perform receiving inspection of purchased components, printed circuit boards (PCBs), raw materials, and outside-processed parts against purchase orders, engineering drawings, bills of material (BOMs), and specifications.
  • Verify part number, revision, quantity, manufacturer, and date/lot codes, and confirm required documentation such as Certificates of Conformance (C of C) and material certifications.
  • Inspect incoming components and bare boards for physical damage, correct markings, and workmanship using appropriate magnification; apply IPC-A-600 acceptance criteria to bare printed boards.
  • Verify that moisture-sensitive devices (MSDs) are properly packaged, labeled, and logged in accordance with J-STD-033, and confirm ESD-safe packaging on all electrostatic-sensitive items.
  • Perform dimensional inspection using calipers, micrometers, optical comparators, and other precision measuring instruments.
  • Inspect to approved sampling plans (e.g., ANSI/ASQ Z1.4) and record results in the ERP/quality system.
  • Identify, tag, and segregate nonconforming incoming material and initiate nonconformance records.

Final Inspection (Prior to Shipment)

  • Perform final/outgoing inspection of completed electronic assemblies against work orders, drawings, and customer requirements using IPC-A-610 (Acceptability of Electronic Assemblies) acceptance criteria at the customer-specified class.
  • Inspect solder joints, component placement, orientation, and polarity to IPC-A-610 and J-STD-001 (Requirements for Soldered Electrical and Electronic Assemblies) workmanship standards.
  • Verify conformal coating, cleanliness, hardware installation, torque, and cosmetic requirements as applicable to the product.
  • Confirm serialization, traceability, and all required records (travelers, test and inspection data, C of C) are complete and accurate before product release.
  • Verify that final packaging, ESD protection, and shipping labels meet customer and order requirements.
  • Perform and document First Article Inspection (FAI) on new or changed products.
  • Hold, tag, and segregate nonconforming product; document findings and support Material Review Board (MRB) disposition.

General Quality Duties

  • Read and interpret engineering drawings, schematics, BOMs, work instructions, and geometric dimensioning and tolerancing (GD&T).
  • Apply labels to product, sub-assemblies, and packaging in the correct location and orientation per drawings and work instructions as needed.
  • Perform in-process inspection at defined operations to detect defects early and prevent escapes.
  • Maintain electrostatic discharge (ESD) control practices at the inspection station in accordance with ANSI/ESD S20.20.
  • Verify and maintain the calibration status of assigned inspection, measuring, and test equipment; remove out-of-calibration gauges from service.
  • Accurately document inspection results and maintain quality records in the ERP/quality system (e.g., Epicor).
  • Support root cause analysis and corrective/preventive action, and participate in continuous improvement activities.
  • Communicate quality issues and trends promptly to the Quality Manager and production supervision.
  • Support the ISO 9001:2015 quality management system and adhere to all quality procedures and work instructions.

Primary Function:

The Quality Inspector performs hands-on inspection of incoming material, in-process work, and finished electronic assemblies to verify conformance to customer, regulatory, and workmanship requirements before product is released to the next operation or shipped to the customer. The role also designs and applies product labeling that supports accurate identification and traceability. Success in this position is defined by accurate and timely accept/reject dispositions, complete and traceable quality records, and the prevention of nonconforming product reaching the customer.

Education and/or Experience

  • High school diploma or equivalent required; a technical certificate, associate degree, or coursework in electronics or a related technical field preferred.
  • One to three years of inspection or quality experience in an electronics assembly or manufacturing environment preferred.
  • IPC-A-610 (Acceptability of Electronic Assemblies) and J-STD-001 (soldered assemblies) certification preferred; the company will provide training and certification for qualified candidates. Familiarity with IPC-A-600 is a plus.
  • Ability to read and interpret engineering drawings, schematics, and bills of material.
  • Experience using precision inspection tools (calipers, micrometers, optical comparators, and microscope/magnification systems) preferred.
  • Working knowledge of ESD control and moisture-sensitive-device handling practices preferred.
  • Familiarity with ISO 9001:2015 quality management system requirements.
  • Basic computer skills, including Microsoft Office applications and ERP/quality software (e.g., Epicor).

Communication Skills

Must be able to communicate effectively, both verbally and in writing, with production, engineering, and quality personnel, and clearly and accurately document inspection results and nonconformances.

Reasoning Ability

Ability to apply defined acceptance criteria and standardized inspection methods to concrete situations, make sound accept/reject dispositions, and interpret drawings, specifications, and instructions furnished in written, oral, or diagram form.

Physical Demands

The physical demands of the position include prolonged sitting and standing at an inspection station, extended periods of close and detailed visual work using magnification, and repetitive use of the hands and fingers to handle small components and apply labels. The role requires the ability to distinguish fine detail and color (corrected as needed) and occasional lifting of materials up to 25 pounds.

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Work Environment

Work is performed on the production floor and at an inspection bench where the noise level is low to moderate. The position requires adherence to ESD control and material-handling procedures, with little to moderate exposure to shop floor hazards; personal protective equipment is worn as required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Travel Demands

Minimal. Occasional travel may be required for job-related training or certification.

Pay: $23.00 – $26.00 per hour

Benefits:

  • Health insurance

Application Question(s):

  • Do you have at least one year of inspection or quality experience in an electronics assembly or manufacturing environment?

Experience:

  • Quality assurance: 1 year (Required)

Location:

  • Horicon, WI 53032 (Preferred)

Ability to Commute:

  • Horicon, WI 53032 (Required)

Work Location: In person

Title: Quality Inspector

Company: Confidential

Location: Horicon, WI

Category:

 

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