Overview
QA Specialist Brewing Jobs in Johannesburg, Gauteng, South Africa at The HEINEKEN Company
Title: QA Specialist Brewing
Company: The HEINEKEN Company
Location: Johannesburg, Gauteng, South Africa
Purpose of the position
- Drive product and process quality improvements across the end-to-end value chain, with emphasis on supplier and customer interfaces.
- Foster continuous skill development in technology and quality within the department.
- Strengthen collaboration with suppliers of raw materials and services.
- Proactively lead the brewing department’s technology and quality initiatives.
- Oversee the brewing department’s NPI execution.
Key responsibilities of the role include, but is not limited to:
SAFETY, FOOD SAFETY AND SUSTAINABILITY
- Ensure all Brewing & Utilities activities related to technology and quality comply with HEINEKEN’s Safety, Food Safety, and Sustainability standards.
- Constructively challenge these standards through close collaboration with Global functions.
- Support the implementation of safety improvement initiatives to maintain a safe and sustainable production environment.
QUALITY OF THE PROCESS AND PRODUCT
- Lead the brewing department’s technology, NPI, and quality agenda.
- Ensure compliance with raw material, process, and product quality standards.
- Support the implementation and continuous improvement of quality systems and procedures.
- Apply and contribute to the development of HEINEKEN production and quality control standards.
- Identify quality risks and develop local procedures and work instructions aligned with HEINEKEN Rules, Standards, and applicable regulations.
- Collaborate with internal and external stakeholders to proactively prevent quality issues across brewing and malting process phases.
- Oversee the technological implementation of recipes and NPI requirements, ensuring On-Time In-Full (OTIF) delivery.
- Lead the routine quality agenda within the brewing department, with a focus on condition-based quality management in close alignment with the PQ pillar.
TPM AND CONTINUOUS IMPROVEMENT
- Define priorities and address key losses within the area of responsibility, leading improvements across TPM activities (AM Brewing, PM Maintenance, AM Utilities).
- Challenge and support the development of enhanced operational standards through active participation in pillar teams such as AM and PQ.
- Facilitate continuous improvement and optimization of brewing processes.
- Initiate and support improvements within the Autonomous Maintenance (AM) team, fostering strong collaboration with the PQ Quality Pillar and other TPM pillars.
- Evaluate task efficiency and effectiveness, identifying opportunities for improvement and implementing corrective or preventive actions.
- Actively contribute to quality improvement initiatives and cross-functional teams.
PROCESS MANAGEMENT
- Report deviations from HEINEKEN Brewing Process Standards within the area of responsibility.
- Investigate improvement opportunities and communicate effectively with higher management, ensuring timely closure of all non-conformities.
- Lead or contribute to analytical improvement initiatives, implementing corrective or preventive actions as needed.
- Drive and support the execution of NPI implementation within the Brewing & Utilities department, with an end-to-end focus.
- Prioritize consumer-centric technological optimizations and proactively address related challenges.
EQUIPMENT MANAGEMENT
- Understand equipment capabilities and performance requirements to meet technological expectations with an end-to-end focus.
- Identify root causes of out-of-stock situations and implement preventive actions to avoid recurrence.
- Anticipate risks and apply countermeasures proactively.
- Maintain workplace standards in line with Autonomous Maintenance (AM) and 5S principles; actively participate in related teams.
- Ensure optimal performance of analytical equipment through close collaboration with suppliers and the Quality department.
ORGANIZATION AND PEOPLE MANAGEMENT
- Coach and train Brewing & Utilities personnel to enhance quality awareness and capability.
- Collect and assess technician performance data, providing input for individual evaluations.
- Systematically improve technological and quality delivery by refining standards and developing technician skills.
- Lead brewing quality initiatives in close collaboration with the Quality department.
- Guide, train, and support technicians on technological matters, fostering agility and high performance in both processes and equipment.
- Support the responsible handover from Utilities to Brewing, ensuring continuity and quality.
MANAGEMENT OF INFORMATION AND REPORTING
- Collect and process relevant data to generate accurate brewing reports within the scope of responsibility.
- Follow established reporting lines within and beyond the Brewing & Utilities department as needed.
- Own and manage data within the area of responsibility, using insights to propose performance improvements.
PLANNING AND EXECUTION
- Plan and manage the department’s basic quality budget.
- Lead cost optimization initiatives within the department, including CVE activities, focusing on production materials and technological processes.
SUPPLIER MANAGEMENT
- Ensure execution of all contracts and agreements with material and service providers, fostering strong collaboration and exceeding expectations in production, technology, and quality.
- Collect and manage supplier performance and quality data to support informed decision-making and lead quality-related communication with suppliers.
- Initiate and lead supplier collaboration on innovation and problem-solving initiatives.
Requirements of the role include:
Education
Bachelor’s degree in Food technology, Chemistry, Biochemistry, Biotechnology, Microbiology or Chemical Engineering
Experience
- Minimum 3 years’ experience in food and/or beverage production
- Quality and Food Safety Management Systems
- Brewing / Quality of Brewing / Biotechnology / Microbiology in FMSG companies.
- Continuous improvement methodologies like TPM / Lean / 6 Sigma
- Planning & Project Management